Small N2 PSA Generator Pressure Swing Adsorption Nitrogen Air Generator

Replaces bottled gas Purity 99.99%-99.999% Performance

High Performance Small Nitrogen Generator | N₂ Generation for Precision Labs

Model BT-Series | Ultra-Pure Nitrogen for Micro-Laser Welding & Analytical Research

The High Performance Small Nitrogen Generator is a specialized laboratory instrument engineered for environments where gas stability and purity are non-negotiable. Specifically optimized for Micro-Laser Welding and High-Precision Cutting Machines, this system delivers a refined nitrogen output ranging from 99.99% to 99.999%. By generating nitrogen in-situ, laboratories eliminate the pressure fluctuations and contamination risks associated with external gas cylinders.

Core Engineering & Technical Advantages

• Dedicated Micro-Laser Optimization: Unlike standard industrial units, this generator is a dedicated high-purity nitrogen source for delicate laser welding and cutting. It provides a finely tuned flow rate of 33-50 ml/min, ensuring that the shielding gas remains laminar and consistent, which is critical for preventing porosity in micro-welds and maintaining the integrity of the heat-affected zone (HAZ).

• Ultra-Pure Atmospheric Control: Engineered to meet the stringent requirements of high-sensitivity laboratory operations. The internal PSA (Pressure Swing Adsorption) architecture selectively removes oxygen, moisture, and hydrocarbons, delivering a nitrogen stream that protects sensitive optics and prevents thermal oxidation during precision metal fabrication.

• Intelligent PLC Management: Equipped with an integrated PLC Control System, the generator monitors internal pressure (7-9 Bar) and purity levels in real-time. This automation ensures a "set-and-forget" user experience, allowing researchers and technicians to focus on their primary analytical tasks while the system maintains a steady-state gas supply.

• Universal Power Architecture: Designed for global laboratory compatibility, the system supports AC 220V/50Hz as standard, with fully customizable voltage configurations available. This adaptability ensures seamless integration into international research facilities, medical labs, and specialized manufacturing cells.

• Space-Efficient High-Pressure Design: The "Small Form Factor" is purposely built for Benchtop Laboratory environments where floor space is at a premium. Despite its compact size, it maintains a robust pressure range of 7-9 Bar, providing the necessary force for pneumatic control and high-velocity gas shielding.

Comprehensive Technical Specifications

Data-Driven Metrics for Laboratory Compliance

• System Nomenclature: High Performance N₂ Generator (Lab Grade)

• Nitrogen Purity Level: 99.99% – 99.999% (Stable Analytical Grade)

• Operational Flow Rate: 33 - 50 ml/min (Precision Pulse Output)

• Internal Pressure Range: 7 - 9 Bar (High-Pressure Stabilization)

• Control Architecture: Automated PLC with real-time status monitoring

• Gas Source: Ambient Laboratory Air (Integrated filtration)

• Maintenance Profile: Low-frequency servicing / User-accessible filters

• Safety Certification: Fully CE Certified for laboratory safety standards

Primary Laboratory & Industrial Scenarios

• Micro-Laser Welding & Cutting: Protecting delicate joins in medical device manufacturing and jewelry repair from atmospheric contamination.

• Analytical Instrument Support: Providing high-purity carrier gas for chromatography and blanketing gas for sensitive chemical reagents.

• Semiconductor Prototyping: Maintaining an oxygen-free environment for the storage and assembly of micro-electronic components.

• Boutique Pharmaceutical Research: Inerting small-scale reaction vessels to prevent the degradation of volatile compounds.

Professional Service & Global Shipping Logistics

Bonens Tech provides a high-tier support ecosystem to ensure your laboratory maintains peak productivity:

• Pre-Installation Technical Consult: Expert guidance to ensure the generator's flow and pressure match your specific laser or analytical equipment requirements.

• Operator Training & Documentation: Detailed manuals and remote support to help your team master the PLC interface and routine maintenance.

• Precision-Grade Packaging: To protect the delicate internal molecular sieves and sensors, every unit is shipped in a Reinforced Wooden Case with specialized Pearl Wool shock-absorption, ensuring it arrives in factory-calibrated condition.

• Global Fulfillment Strategy: Standard dispatch within 5-8 working days via Tier-1 international couriers with end-to-end tracking.

• Commercial Flexibility: Supporting professional B2B transactions through T/T (Telegraphic Transfer) and Western Union.

Technical Parameters:

Applications:

Product Application Occasions and Scenarios for the Bonens Tech High Performance Small Nitrogen Generator:

The Bonens Tech High Performance Small Nitrogen Generator, with model number BT-02/03, is a top-quality lab nitrogen generator designed to meet the specific needs of laboratories. Manufactured in China and certified with CE, this nitrogen generator offers a reliable and efficient solution for laboratories requiring a continuous supply of high-purity nitrogen gas.

With a purity range of 99.99%-99.999% and operating at a pressure of 7-9 Bar, the Bonens Tech nitrogen generator is ideal for various laboratory applications where precise control and high performance are essential. This generator type replaces bottled gas, providing a cost-effective and convenient alternative for laboratories.

Whether used in research facilities, analytical laboratories, or quality control labs, the Bonens Tech High Performance Small Nitrogen Generator ensures a steady and consistent nitrogen supply. Its compact size and easy operation make it suitable for labs of all sizes.

Each unit comes packaged in a wooden case with pearl wool for secure transportation and delivery. With a minimum order quantity of 1 unit and a price range of $1700-$2360, the Bonens Tech nitrogen generator offers flexibility and affordability to meet various laboratory budgets.

Orders are processed efficiently, with a delivery time of 5-8 work days. Payment terms accepted include T/T and Western Union. With a supply ability of 300 units per month, laboratories can rely on the Bonens Tech High Performance Small Nitrogen Generator to meet their nitrogen gas needs consistently.

In conclusion, the Bonens Tech High Performance Small Nitrogen Generator is a reliable and efficient solution for laboratories seeking a high-pressure nitrogen generator that replaces bottled gas. Its performance, certification, and competitive pricing make it an excellent choice for laboratory applications.

Customization:

Product Customization Services for the High Performance Small Nitrogen Generator Nâ‚‚ Generator Laboratory Nitrogen Generator for Lab:

Brand Name: Bonens Tech

Model Number: BT-02/03

Place of Origin: China

Certification: CE

Minimum Order Quantity: 1 UNIT

Price: $2700-$3560

Packaging Details: Wooden Case With Pearl Wool

Delivery Time: 5-8 Work Days

Payment Terms: T/T, Western Union

Supply Ability: 300 Units Per Month

Power Supply: AC 220V/50Hz Or Customized

Flow Rate: 33-50 Ml/min

Application: Laboratory

Performance: High Performance

Gas Type: Nitrogen

Replaces bottled gas, Laser welding/cutting machine dedicated high-purity nitrogen generator

Support and Services:

The High Performance Small Nitrogen Generator is designed to provide a reliable source of high-purity nitrogen gas for laboratory applications. Our technical support team is available to assist with any questions or concerns regarding the operation and maintenance of the generator. Additionally, we offer a range of services to ensure optimal performance, including regular maintenance checks, calibration services, and troubleshooting assistance.

Packing and Shipping

Product Packaging and Shipping:

The Stable Output Pressure with Continuous Nitrogen Supply Machine is carefully packaged to ensure safe delivery. Each unit is securely wrapped in protective materials to prevent any damage during transit. The packaging is designed to withstand the rigors of shipping to guarantee that the machine arrives in perfect condition.

For shipping, we partner with reliable couriers to deliver the machine to your location swiftly and efficiently. Your order will be tracked to provide real-time updates on its status and estimated delivery time. Rest assured that your Stable Output Pressure with Continuous Nitrogen Supply Machine will be delivered to you in a timely manner.

FAQ:

Q1:What is a nitrogen generator, and how does it work?

A nitrogen generator is a device that produces nitrogen gas (Nâ‚‚) from compressed air. It uses separation methods, such as Pressure Swing Adsorption (PSA) and Membrane Technology, to remove oxygen and other gases, leaving purified nitrogen gas.

Q2:What are the advantages of having a nitrogen generator over purchasing bottled nitrogen?

1)    Cost savings: Long-term savings are achieved by eliminating the recurring costs of purchasing bottled nitrogen.

2)    Convenience: Continuous on-site nitrogen generation eliminates the need for deliveries and reduces the risk of running out of nitrogen.

3)    Customisation: On-demand nitrogen generation allows you to tailor the flow and purity to your needs.

Q3:What is the difference between PSA and membrane nitrogen generators?

1.    PSA (Pressure Swing Adsorption): Uses carbon molecular sieves to separate nitrogen from other gases in compressed air under varying pressure.

2.    Membrane Technology: This technology uses selective permeable membranes to separate nitrogen from oxygen based on the size of the molecules.

Q4: How can I determine if I need a PSA or a membrane nitrogen generator?

 A PSA usually operates more efficiently at higher purity levels, whereas membrane systems are simpler and more cost-effective at lower purities. Our team will collaborate with you to identify which technology best fits your application needs.

Q5:What type of nitrogen generator is the BONENS TECH MINI?

The BONENS TECH MINI uses PSA or Pressure Swing Adsorption technology to separate nitrogen from other gases in compressed air. 

Q6:What nitrogen purity levels can a BONENS TECH MINI nitrogen generator achieve?

BONENS TECH MINI nitrogen generators can produce nitrogen gas at purities between 95% to 99.999% purity. Achievable purity levels for nitrogen generators are relative to Oxygen content.

Q7:How do I know the purity of nitrogen I need?

The necessary purity will vary based on your application. Different industries and uses (e.g., food packaging, pharmaceuticals, electronics, or industrial processes) will require various nitrogen purities. Our team will collaborate with you to understand your requirements.

Q8:What flow rate do I need?

The flow rate (measured in normal meter cube per hour, Nm³/h) will depend on the application. Understanding your nitrogen consumption is key to selecting the right system.

Q9: How much does a BONENS TECH MINI nitrogen generator cost?

The cost of a BONENS TECH MINI nitrogen generator varies depending on its size, purity, and flow rate, as well as the inlet compressed air pre-treatment filtration and drying equipment.

Q10:What maintenance is required for a BONENS TECH MINI nitrogen generator?

Maintenance will involve regular filter changes, periodic system pressure checks, and monitoring the air compressor's performance. n BONENS TECH MINI nitrogen generators have built-in diagnotics to assist with preventive maintenance. Regular servicing by the manufacturer or a qualified technician is crucial. Consult the BONENS TECH MINI service manual or contact our  technical support team for more information.

Q11: What total energy consumption can I expect from a BONENS TECH MINI nitrogen generator?

The total energy usage varies based on the nitrogen generator size and flow rate. Most of the energy consumption is centered around

the required inlet compressed air. For energy consumption for a specific model, view the technical data sheets found by model number in the specification table above.

Q12: What are the space and installation requirements for a BONENS TECH MINI nitrogen generator?

The size and space required will depend on the nitrogen generator's capacity and model. The BONENS TECH MINI nitrogen generators' modular design makes them compact and easy to fit through a standard doorway. They are typically installed in industrial settings, where they can connect easily to compressed air sources and distribution systems. It’s important to ensure proper ventilation and adequate space for the unit. Always consult a certified . distributor or a . team member for assistance.

Q13: Are nitrogen generators suitable for my specific application?

Various industries, such as food packaging, pharmaceuticals, and electronics, have specific requirements for nitrogen purity and flow rate. It's important to ensure that the nitrogen generator you choose meets your application's demands. Our expert team is here to guide you through the selection process, helping you choose the right model specifications for your unique needs. Contact us today to discuss your requirements.

Q14: What type of warranty is offered for the BONENS TECH MINI nitrogen generator range?

Period: 15 months from date of shipment from the factory or 12 months from date of installation/start up, whichever occurs first • Coverage: 100% parts and labor per defined service time allowances • Requirements: Pre Filter & non-corrosive upstream piping required and completed start-up checklist required

Q15: What are the safety considerations when operating a BONENS TECH MINI nitrogen generator?

While nitrogen is non-toxic, it is an asphyxiant in high concentrations. Proper ventilation is critical to prevent nitrogen buildup in enclosed spaces. Regularly monitoring nitrogen levels and following all safety guidelines is essential to avoid risks. Refer to the BONENS TECH MINI nitrogen generator user guide for detailed guidelines.

Q16: Can the BONENS TECH MINI nitrogen generator be integrated with other equipment?

Yes, nitrogen generators can often be integrated with various types of machinery and production lines. Ensure your chosen system is

compatible with your existing equipment, especially in automated or controlled environments.

Q17: What is the return on investment (ROI) for a BONENS TECH MINI nitrogen generator?

The ROI will depend on your current nitrogen consumption and the cost of purchasing bottled nitrogen. Typically, a BONENS TECH MINI nitrogen generator can pay for itself in less than 9-12 months due to the savings on ongoing gas purchases, delivery fees, and surcharges.

Q18: Are there any environmental benefits to using a BONENS TECH MINI nitrogen generator?

Yes, our nitrogen generators can help reduce the carbon footprint by eliminating the need for frequent delivery trucks, packaging, and other logistics associated with bottled nitrogen. Additionally, they offer a more energy-efficient option than some other methods of nitrogen production.

Q19: How about the shipping fees?

The shipping cost depends on the way you choose to get the goods. Express is normally the most quickest but also most expensive way. By seafreight is the best solution for big amounts. Exactly freight rates we can only give you if you know the details of amounts, weight and way. Please concact us for further information.