N2 Generator System Lab Pressure Swing Adsorption PSA High Pressure Nitrogen Generator

High-Performance Small Nitrogen Generator | Precision PSA Lab Solution

Ultra-High Purity Nâ‚‚ Supply with Intelligent PLC Control & Real-Time Monitoring

Professional Product Overview

The High Performance Small Nitrogen Generator represents the next generation of on-site gas generation for modern scientific environments. Utilizing advanced Pressure Swing Adsorption (PSA) technology, this unit is a sophisticated alternative to high-pressure gas cylinders, eliminating the logistical risks and costs of bottled gas. By integrating an industrial-grade PLC Control System, the generator ensures 99.999% ultra-high purity nitrogen production with absolute consistency. This system is specifically engineered for laboratories that demand a

stable, high-pressure nitrogen source for sensitive analytical instruments and complex chemical research.

Core Features & Technical Intelligence

• Intelligent PLC Automation: Our generator features a state-of-the-art PLC Control System that manages the entire adsorption cycle. The user-friendly digital interface allows for real-time monitoring of system health, enabling technicians to adjust parameters with precision to match specific laboratory loads.

• Precision Flow Control (33-50 ml/min): Tailored for delicate laboratory processes, this High Purity Nitrogen Generator delivers a steady flow rate optimized for analytical chemistry. This stability is critical for maintaining the accuracy of results in high-stakes research environments.

• Integrated High Nitrogen Analyzer Display: For continuous quality assurance, the unit includes a real-time purity monitoring system. The high-resolution display provides instant feedback on nitrogen concentration, ensuring the output gas always meets the stringent purity standards required for your specific applications.

• Global Power Compatibility: Engineered for international versatility, the system supports AC 220V/50Hz as standard, with fully customizable power configurations available to ensure seamless integration into any laboratory infrastructure worldwide.

Technical Specifications Summary

• Working Principle: Advanced Pressure Swing Adsorption (PSA Technology)

• Gas Output Type: High-Purity Nitrogen (Nâ‚‚)

• Flow Rate Capacity: 33 - 50 ml/min (Stable & Consistent)

• Pressure Rating: Designed as a High Pressure Nitrogen Generator for industrial-grade lab tasks

• Control System: Programmable Logic Controller (PLC) with Digital Interface

• Monitoring: Built-in High Nitrogen Analyzer with Real-time Display

• Form Factor: Compact "Small" Design for Space-Saving Benchtop Use

Mission-Critical Applications

The versatility of the Nâ‚‚ Generator Laboratory series makes it an essential asset across multiple high-precision scenarios:

1. Analytical Chromatography: Provides the ultra-clean carrier or makeup gas required for Gas Chromatography (GC) and LC-MS, effectively reducing baseline noise and improving peak resolution.

2. Sample Preparation & Evaporation: Ideal for solvent evaporation and nitrogen blow-down processes where a moisture-free, inert atmosphere is paramount for sample integrity.

3. Spectroscopy Support: Ensures a stable nitrogen environment for optical systems and detector cooling in advanced spectroscopic analysis.

4. Industrial Benchtop Tasks: Serves as a reliable source for small-scale industrial testing, electronic component blanketing, and specialized high-purity gas production.

Commercial Reliability & Logistics

• Export Standards: Manufactured by Bonens Tech in China with full CE Certification, ensuring compliance with global safety and quality regulations.

• Secure Global Shipping: Each unit is meticulously packed in an export-standard wooden case with pearl wool padding to prevent any damage during international transit.

• Flexible Commercial Terms: With a Minimum Order Quantity (MOQ) of 1 unit, we support both startup labs and large research institutions. We accept T/T and Western Union for smooth cross-border transactions.

• Rapid Delivery: We maintain a consistent supply ability of 300 units per month, ensuring your equipment is shipped within 5-8 working days.

Technical Parameters:

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Industry Applications & Operation Scenarios

High-Purity On-Site Gas Solutions for Precision Research and Advanced Manufacturing

The Bonens Tech BT-02/03 Series is an industry-leading High-Performance Small Nitrogen Generator engineered to deliver ultra-clean nitrogen on demand. By providing a stable purity range of 99.99% to 99.999%, this unit serves as a critical infrastructure component for various high-stakes sectors:

• Dedicated Laser Welding & Cutting Systems: Specifically optimized as a high-purity nitrogen generator for laser cutting machines, the BT-02/03 provides the essential inert shielding gas necessary to prevent thermal oxidation. The High Pressure (7-9 Bar) output ensures clean, dross-free edges and superior weld integrity in stainless steel, titanium, and aluminum fabrication.

• Portable Food Nitrogen Generation (MAP): Acting as a modular food nitrogen generator plant, this system is perfect for Modified Atmosphere Packaging (MAP). It creates a controlled Nâ‚‚ gas production environment that displaces oxygen, effectively inhibiting aerobic spoilage and extending the shelf life of snacks, coffee, and organic perishables without chemical preservatives.

• Analytical Laboratory Research: With a precision flow rate of 33-50 ml/min, it is the ideal N2 gas production machine for laboratories. It replaces high-pressure cylinders for Gas Chromatography (GC) carrier gas, LC-MS nebulization, and other sensitive analytical instruments requiring a steady, moisture-free nitrogen stream.

• Electronics & Semiconductor Assembly: Provides a localized inert atmosphere for reflow soldering and delicate component storage, preventing the oxidation of micro-joints and ensuring long-term reliability of electronic assemblies.

Technical Customization & Engineering Services

Tailored Nâ‚‚ Solutions Optimized for Your Facility Standards

We offer comprehensive Product Customization Services to ensure the BT-02/03 integrates perfectly into your specific workflow, whether in a sterile lab or a rugged industrial workshop.

• Brand Authority: Bonens Tech (Precision Engineered in China)

• Model Identification: BT-02 / BT-03 Series

• Intelligent Logic: Integrated PLC Control System for fully automated gas production and system diagnostics.

• Purity Performance: High Purity 99.99% to 99.999% (Adjustable based on application sensitivity).

• Output Metrics: Reliable 33-50 ml/min flow rate at a consistent 7-9 Bar working pressure.

• Global Compliance: Fully CE Certified for international safety and performance standards.

• Minimum Order Flexibility: Available starting from 1 UNIT to support both small-scale research and corporate manufacturing.

• Commercial Range: Targeted price points between $2,700 - $3,560 offer a rapid ROI by eliminating cylinder rental costs.

Technical Support & Lifecycle Services

Maximizing System Uptime Through Expert Engineering Support

Our commitment to your facility extends beyond the hardware. We provide a complete Support and Service ecosystem to ensure your Laboratory Nitrogen Generator operates at peak efficiency:

1. Professional Installation Assistance: Remote and on-site guidance to ensure correct integration with your analytical or industrial equipment.

2. User Training & Documentation: Comprehensive manuals and training modules to empower your staff with best practices for operation.

3. Advanced Diagnostics: Remote troubleshooting and diagnostics to minimize downtime and resolve technical queries instantly.

4. Preventative Maintenance: Tailored service plans and maintenance packages to optimize the lifespan of the PSA adsorption modules.

5. Technical Consultations: Expert advice on gas pipeline design and system scaling as your production needs grow.

Packing & Global Logistics Management

Secure Transportation for High-Precision Gas Instrumentation

The BT-02/03 Nitrogen Generator is subjected to rigorous packaging standards to ensure it maintains factory-calibration levels upon arrival at your global destination.

• Shock-Proof Packaging: Each unit is wrapped in high-density protective materials and cushioned with Pearl Wool for maximum vibration resistance during transit.

• Export-Standard Crating: Shipping is conducted via Heavy-Duty Wooden Cases, specifically designed to withstand the rigors of international sea and air freight.

• Logistics Reliability: We partner with premier global couriers to provide a swift 5-8 working day delivery timeframe.

• Full Transparency: Every order is tracked in real-time, providing updates from our facility in China to your doorstep.

• Global Availability: With a supply ability of 300 units per month, we guarantee consistent stock levels for large-scale industrial procurement.

FAQ:

Q1:What is a nitrogen generator, and how does it work?

A nitrogen generator is a device that produces nitrogen gas (Nâ‚‚) from compressed air. It uses separation methods, such as Pressure Swing Adsorption (PSA) and Membrane Technology, to remove oxygen and other gases, leaving purified nitrogen gas.

Q2:What are the advantages of having a nitrogen generator over purchasing bottled nitrogen?

1)    Cost savings: Long-term savings are achieved by eliminating the recurring costs of purchasing bottled nitrogen.

2)    Convenience: Continuous on-site nitrogen generation eliminates the need for deliveries and reduces the risk of running out of nitrogen.

3)    Customisation: On-demand nitrogen generation allows you to tailor the flow and purity to your needs.

Q3:What is the difference between PSA and membrane nitrogen generators?

1.    PSA (Pressure Swing Adsorption): Uses carbon molecular sieves to separate nitrogen from other gases in compressed air under varying pressure.

2.    Membrane Technology: This technology uses selective permeable membranes to separate nitrogen from oxygen based on the size of the molecules.

Q4: How can I determine if I need a PSA or a membrane nitrogen generator?

 A PSA usually operates more efficiently at higher purity levels, whereas membrane systems are simpler and more cost-effective at lower purities. Our team will collaborate with you to identify which technology best fits your application needs.

Q5:What type of nitrogen generator is the BONENS TECH MINI?

The BONENS TECH MINI uses PSA or Pressure Swing Adsorption technology to separate nitrogen from other gases in compressed air. 

Q6:What nitrogen purity levels can a BONENS TECH MINI nitrogen generator achieve?

BONENS TECH MINI nitrogen generators can produce nitrogen gas at purities between 95% to 99.999% purity. Achievable purity levels for nitrogen generators are relative to Oxygen content.

Q7:How do I know the purity of nitrogen I need?

The necessary purity will vary based on your application. Different industries and uses (e.g., food packaging, pharmaceuticals, electronics, or industrial processes) will require various nitrogen purities. Our team will collaborate with you to understand your requirements.

Q8:What flow rate do I need?

The flow rate (measured in normal meter cube per hour, Nm3/h) will depend on the application. Understanding your nitrogen consumption is key to selecting the right system.

Q9: How much does a BONENS TECH MINI nitrogen generator cost?

The cost of a BONENS TECH MINI nitrogen generator varies depending on its size, purity, and flow rate, as well as the inlet compressed air pre-treatment filtration and drying equipment.

Q10:What maintenance is required for a BONENS TECH MINI nitrogen generator?

Maintenance will involve regular filter changes, periodic system pressure checks, and monitoring the air compressor's performance. n BONENS TECH MINI nitrogen generators have built-in diagnotics to assist with preventive maintenance. Regular servicing by the manufacturer or a qualified technician is crucial. Consult the BONENS TECH MINI service manual or contact our  technical support team for more information.

Q11: What total energy consumption can I expect from a BONENS TECH MINI nitrogen generator?

The total energy usage varies based on the nitrogen generator size and flow rate. Most of the energy consumption is centered around

the required inlet compressed air. For energy consumption for a specific model, view the technical data sheets found by model number in the specification table above.

Q12: What are the space and installation requirements for a BONENS TECH MINI nitrogen generator?

The size and space required will depend on the nitrogen generator's capacity and model. The BONENS TECH MINI nitrogen generators' modular design makes them compact and easy to fit through a standard doorway. They are typically installed in industrial settings, where they can connect easily to compressed air sources and distribution systems. It’s important to ensure proper ventilation and adequate space for the unit. Always consult a certified . distributor or a . team member for assistance.

Q13: Are nitrogen generators suitable for my specific application?

Various industries, such as food packaging, pharmaceuticals, and electronics, have specific requirements for nitrogen purity and flow rate. It's important to ensure that the nitrogen generator you choose meets your application's demands. Our expert team is here to guide you through the selection process, helping you choose the right model specifications for your unique needs. Contact us today to discuss your requirements.

Q14: What type of warranty is offered for the BONENS TECH MINI nitrogen generator range?

Period: 15 months from date of shipment from the factory or 12 months from date of installation/start up, whichever occurs first • Coverage: 100% parts and labor per defined service time allowances • Requirements: Pre Filter & non-corrosive upstream piping required and completed start-up checklist required

Q15: What are the safety considerations when operating a BONENS TECH MINI nitrogen generator?

While nitrogen is non-toxic, it is an asphyxiant in high concentrations. Proper ventilation is critical to prevent nitrogen buildup in enclosed spaces. Regularly monitoring nitrogen levels and following all safety guidelines is essential to avoid risks. Refer to the BONENS TECH MINI nitrogen generator user guide for detailed guidelines.

Q16: Can the BONENS TECH MINI nitrogen generator be integrated with other equipment?

Yes, nitrogen generators can often be integrated with various types of machinery and production lines. Ensure your chosen system is

compatible with your existing equipment, especially in automated or controlled environments.

Q17: What is the return on investment (ROI) for a BONENS TECH MINI nitrogen generator?

The ROI will depend on your current nitrogen consumption and the cost of purchasing bottled nitrogen. Typically, a BONENS TECH MINI nitrogen generator can pay for itself in less than 9-12 months due to the savings on ongoing gas purchases, delivery fees, and surcharges.

Q18: Are there any environmental benefits to using a BONENS TECH MINI nitrogen generator?

Yes, our nitrogen generators can help reduce the carbon footprint by eliminating the need for frequent delivery trucks, packaging, and other logistics associated with bottled nitrogen. Additionally, they offer a more energy-efficient option than some other methods of nitrogen production.

Q19: How about the shipping fees?

The shipping cost depends on the way you choose to get the goods. Express is normally the most quickest but also most expensive way. By seafreight is the best solution for big amounts. Exactly freight rates we can only give you if you know the details of amounts, weight and way. Please concact us for further information.