High-Performance Small Nitrogen Generator: Advanced PSA Technology for Laboratories

Reliable On-Site Nâ‚‚ Gas Production with Integrated High Nitrogen Analyzer

The Bonens Tech Laboratory Nitrogen Generator is a cutting-edge solution engineered for precision-driven research and industrial analytical environments. Utilizing proven Pressure Swing Adsorption (PSA) Technology, this compact Nâ‚‚ generator provides a sustainable, cost-effective alternative to high-pressure gas cylinders. With an output pressure of 7-9 Bar and a sophisticated PLC control system, it ensures a consistent flow of high-purity nitrogen for critical laboratory applications.

Key Features & Technical Excellence

• Integrated High Nitrogen Analyzer Display: Real-time monitoring allows users to track gas purity and output with absolute precision, ensuring the integrity of sensitive laboratory experiments.

• High-Pressure PSA Capability (7-9 Bar): Specifically designed to power analytical instruments, sample preparation units, and other high-demand lab equipment without pressure fluctuations.

• Intelligent PLC Control System: Automated operation via a PLC (Programmable Logic Controller) simplifies the gas production process, providing a "set and forget" user experience with low maintenance.

• Compact & Portable Design: Its space-saving footprint allows for easy integration into existing laboratory setups, making it the perfect Small Nitrogen Generator for facilities with limited space.

• Global Power Compatibility: Supports standard AC 220V/50Hz or fully customized power supply options to meet international laboratory standards.

Diverse Laboratory & Industrial Applications

Our Industrial-Grade Small Nitrogen Generator is a versatile asset for various high-precision sectors:

• Analytical Chemistry: Provides a steady nitrogen stream for Gas Chromatography (GC), LC-MS, and Mass Spectrometry.

• Sample Preparation: Ideal for solvent evaporation, nitrogen blow-down, and creating inert atmospheres.

• Food & Beverage Research: Acts as a Portable Food Nitrogen Generator Plant for testing shelf-life extension and Modified Atmosphere Packaging (MAP).

• Metals Processing & Electronics: Suitable for small-scale inerting during micro-soldering and high-precision metal fabrication.

Why Choose an On-Site Nâ‚‚ Generator Over Gas Cylinders?

Transitioning to the Bonens Tech Nâ‚‚ Gas Production Machine offers significant operational advantages:

1. Cost Reduction: Eliminates recurring cylinder rental fees, delivery charges, and administrative overhead.

2. Enhanced Safety: Removes the risk of handling heavy, high-pressure cylinders within the lab environment.

3. Sustainability: Reduces the carbon footprint associated with gas transportation and industrial gas processing.

4. Reliability: Guarantees 24/7 gas availability, preventing downtime caused by late gas deliveries.

Technical Parameters:

Bonens Tech BT-02/03: High-Pressure Lab Nitrogen Generator (33-50 ml/min)

High-Performance PSA Nâ‚‚ Production for Analytical Research & Industrial Precision

The Bonens Tech BT-02/03 Series is a premier, CE-certified High Pressure Nitrogen Generator engineered specifically for the rigorous requirements of modern research facilities. Combining a compact footprint with an impressive 7-9 Bar output pressure, this small nitrogen generator delivers a flow rate of 33-50 ml/min, ensuring a stable and uncontaminated gas supply. Manufactured to international standards, it serves as a reliable on-site alternative to traditional high-pressure gas cylinders.

Specialized Application Scenarios & Industry Solutions

Our Lab Nitrogen Generator is a versatile tool optimized for high-precision environments where gas consistency is critical:

1. Analytical Laboratory Research: Perfect for providing a continuous, high-purity nitrogen stream for sensitive instruments like Gas Chromatographs (GC) and Mass Spectrometers (MS). It ensures baseline stability and prevents atmospheric interference.

2. Advanced Chemical Synthesis: Ideal for creating and maintaining inert atmospheres during complex chemical reactions. It effectively prevents oxidation and unwanted reactions with ambient oxygen.

3. Pharmaceutical Manufacturing & R&D: Supports critical pharmaceutical processes, including lyophilization (freeze-drying) and the inerting of sensitive organic compounds to maintain product integrity.

4. Food Packaging Research (MAP): Functions as a portable food nitrogen generator plant for testing shelf-life extension. By displacing oxygen, it preserves the freshness of snacks, beverages, and perishable goods.

5. Environmental & Quality Testing: Provides a consistent Nâ‚‚ source for environmental testing protocols that demand precise pressure control and reliable gas delivery.

Customization:

Product Customization Services for the High Performance Small Nitrogen Generator Nâ‚‚ Generator Laboratory Nitrogen Generator for Lab:

Brand Name: Bonens Tech

Model Number: BT-02/03

Place of Origin: China

Certification: CE

Minimum Order Quantity: 1 UNIT

Price: $2700-$3560

Packaging Details: Wooden Case With Pearl Wool

Delivery Time: 5-8 Work Days

Payment Terms: T/T, Western Union

Supply Ability: 300 Units Per Month

Application: Laboratory

Gas Type: Nitrogen

Working Principle: Pressure Swing Adsorption (PSA)

Control System: PLC

Size: Small

Keywords: Laser welding/cutting machine dedicated high-purity nitrogen generator, Replaces bottled gas, Portable Food Nitrogen Generator Plant N2 Gas Production Machine Small Nitrogen Generator

Support and Services:

The High Performance Small Nitrogen Generator is designed to provide a reliable source of high-purity nitrogen gas for laboratory applications. This generator is compact in size and offers a cost-effective solution for nitrogen gas supply.

Our technical support team is available to assist with installation, troubleshooting, and maintenance of the nitrogen generator. We provide comprehensive services to ensure the optimal performance of the generator and minimize downtime.

Some key features of our technical support and services include: - Installation guidance - Remote troubleshooting assistance - Routine maintenance support - Spare parts availability

Packing and Shipping

Product Packaging and Shipping:

The Stable Output Pressure with Continuous Nitrogen Supply Machine is carefully packaged to ensure safe delivery. Each unit is securely wrapped in protective materials to prevent any damage during transit. The packaging is designed to withstand the rigors of shipping to guarantee that the machine arrives in perfect condition.

For shipping, we partner with reliable couriers to deliver the machine to your location swiftly and efficiently. Your order will be tracked to provide real-time updates on its status and estimated delivery time. Rest assured that your Stable Output Pressure with Continuous Nitrogen Supply Machine will be delivered to you in a timely manner.

FAQ:

Q1:What is a nitrogen generator, and how does it work?

A nitrogen generator is a device that produces nitrogen gas (Nâ‚‚) from compressed air. It uses separation methods, such as Pressure Swing Adsorption (PSA) and Membrane Technology, to remove oxygen and other gases, leaving purified nitrogen gas.

Q2:What are the advantages of having a nitrogen generator over purchasing bottled nitrogen?

1)    Cost savings: Long-term savings are achieved by eliminating the recurring costs of purchasing bottled nitrogen.

2)    Convenience: Continuous on-site nitrogen generation eliminates the need for deliveries and reduces the risk of running out of nitrogen.

3)    Customisation: On-demand nitrogen generation allows you to tailor the flow and purity to your needs.

Q3:What is the difference between PSA and membrane nitrogen generators?

1.    PSA (Pressure Swing Adsorption): Uses carbon molecular sieves to separate nitrogen from other gases in compressed air under varying pressure.

2.    Membrane Technology: This technology uses selective permeable membranes to separate nitrogen from oxygen based on the size of the molecules.

Q4: How can I determine if I need a PSA or a membrane nitrogen generator?

 A PSA usually operates more efficiently at higher purity levels, whereas membrane systems are simpler and more cost-effective at lower purities. Our team will collaborate with you to identify which technology best fits your application needs.

Q5:What type of nitrogen generator is the BONENS TECH MINI?

The BONENS TECH MINI uses PSA or Pressure Swing Adsorption technology to separate nitrogen from other gases in compressed air. 

Q6:What nitrogen purity levels can a BONENS TECH MINI nitrogen generator achieve?

BONENS TECH MINI nitrogen generators can produce nitrogen gas at purities between 95% to 99.999% purity. Achievable purity levels for nitrogen generators are relative to Oxygen content.

Q7:How do I know the purity of nitrogen I need?

The necessary purity will vary based on your application. Different industries and uses (e.g., food packaging, pharmaceuticals, electronics, or industrial processes) will require various nitrogen purities. Our team will collaborate with you to understand your requirements.

Q8:What flow rate do I need?

The flow rate (measured in normal meter cube per hour, Nm³/h) will depend on the application. Understanding your nitrogen consumption is key to selecting the right system.

Q9: How much does a BONENS TECH MINI nitrogen generator cost?

The cost of a BONENS TECH MINI nitrogen generator varies depending on its size, purity, and flow rate, as well as the inlet compressed air pre-treatment filtration and drying equipment.

Q10:What maintenance is required for a BONENS TECH MINI nitrogen generator?

Maintenance will involve regular filter changes, periodic system pressure checks, and monitoring the air compressor's performance. n BONENS TECH MINI nitrogen generators have built-in diagnotics to assist with preventive maintenance. Regular servicing by the manufacturer or a qualified technician is crucial. Consult the BONENS TECH MINI service manual or contact our  technical support team for more information.

Q11: What total energy consumption can I expect from a BONENS TECH MINI nitrogen generator?

The total energy usage varies based on the nitrogen generator size and flow rate. Most of the energy consumption is centered around

the required inlet compressed air. For energy consumption for a specific model, view the technical data sheets found by model number in the specification table above.

Q12: What are the space and installation requirements for a BONENS TECH MINI nitrogen generator?

The size and space required will depend on the nitrogen generator's capacity and model. The BONENS TECH MINI nitrogen generators' modular design makes them compact and easy to fit through a standard doorway. They are typically installed in industrial settings, where they can connect easily to compressed air sources and distribution systems. It’s important to ensure proper ventilation and adequate space for the unit. Always consult a certified . distributor or a . team member for assistance.

Q13: Are nitrogen generators suitable for my specific application?

Various industries, such as food packaging, pharmaceuticals, and electronics, have specific requirements for nitrogen purity and flow rate. It's important to ensure that the nitrogen generator you choose meets your application's demands. Our expert team is here to guide you through the selection process, helping you choose the right model specifications for your unique needs. Contact us today to discuss your requirements.

Q14: What type of warranty is offered for the BONENS TECH MINI nitrogen generator range?

Period: 15 months from date of shipment from the factory or 12 months from date of installation/start up, whichever occurs first • Coverage: 100% parts and labor per defined service time allowances • Requirements: Pre Filter & non-corrosive upstream piping required and completed start-up checklist required

Q15: What are the safety considerations when operating a BONENS TECH MINI nitrogen generator?

While nitrogen is non-toxic, it is an asphyxiant in high concentrations. Proper ventilation is critical to prevent nitrogen buildup in enclosed spaces. Regularly monitoring nitrogen levels and following all safety guidelines is essential to avoid risks. Refer to the BONENS TECH MINI nitrogen generator user guide for detailed guidelines.

Q16: Can the BONENS TECH MINI nitrogen generator be integrated with other equipment?

Yes, nitrogen generators can often be integrated with various types of machinery and production lines. Ensure your chosen system is

compatible with your existing equipment, especially in automated or controlled environments.

Q17: What is the return on investment (ROI) for a BONENS TECH MINI nitrogen generator?

The ROI will depend on your current nitrogen consumption and the cost of purchasing bottled nitrogen. Typically, a BONENS TECH MINI nitrogen generator can pay for itself in less than 9-12 months due to the savings on ongoing gas purchases, delivery fees, and surcharges.

Q18: Are there any environmental benefits to using a BONENS TECH MINI nitrogen generator?

Yes, our nitrogen generators can help reduce the carbon footprint by eliminating the need for frequent delivery trucks, packaging, and other logistics associated with bottled nitrogen. Additionally, they offer a more energy-efficient option than some other methods of nitrogen production.

Q19: How about the shipping fees?

The shipping cost depends on the way you choose to get the goods. Express is normally the most quickest but also most expensive way. By seafreight is the best solution for big amounts. Exactly freight rates we can only give you if you know the details of amounts, weight and way. Please concact us for further information.