Optimize cutting and welding results with Laser welding/cutting machine dedicated purity nitrogen generator

High-Performance Lab Nitrogen Generator | Bonens Tech BT-02/03

The Professional On-Site Solution to Replace Bottled Nitrogen Gas

Core Value Propositions

• Ultra-High Purity: Delivers a consistent supply of 99.99% to 99.999% nitrogen, meeting the stringent requirements of high-precision analytical research.

• Cost Efficiency: Generates nitrogen on-site to eliminate recurring bottle rental, delivery charges, and administrative overhead.

• Intelligent PLC Control: Equipped with a fully automated PLC Control System for 24/7 stable operation with a "plug-and-play" user experience.

• Compact Footprint: The Small Size design saves valuable laboratory bench space while delivering industrial-strength performance.

Technical Specifications

Precision control over pressure and purity for critical applications.

• Model Number: BT-02 / BT-03

• Output Pressure: 7 - 9 Bar (High-Pressure Stabilization)

• Nitrogen Flow Rate: 33 - 50 ml/min

• Working Principle: Pressure Swing Adsorption (PSA Technology)

• Power Supply: 220V/50Hz (Global voltage customization available)

• Certification: Fully CE Certified for international export

Industry Applications

• Analytical Laboratory: Optimized for Gas Chromatography (GC), LC-MS, and other high-sensitivity analytical instrumentation.

• Laser Welding & Cutting: Dedicated high-purity nitrogen source for Aluminium Laser Welding Machines to prevent oxidation and improve weld strength.

• Precision Manufacturing: Ideal for electronics packaging, semiconductor fabrication, and inert atmosphere maintenance.

• Pharmaceutical R&D: Supports vacuum drying, powder transport, and chemical synthesis requiring a stable inert environment.

Commercial & Logistics Information

• Price Range: $2,700 - $3,560 (Depending on final configuration)

• Minimum Order Quantity: 1 Unit (OEM/ODM services supported)

• Packaging Details: Shock-proof pearl wool and Export-Standard Wooden Cases

• Delivery Time: Rapid fulfillment within 5 - 8 working days

• Monthly Supply Ability: 300 Units per month

• Payment Terms: T/T, Western Union, and other flexible options

Support & Maintenance Services

1. Technical Consulting: Professional gas pipeline layout and system integration design services.

2. Long-Term Durability: Engineered for an 8 - 10 year service life with high-grade internal components.

3. Expert Troubleshooting: Direct access to senior engineers for remote installation guidance and technical support.

Technical Parameters:

High-Performance Small Nitrogen Generator: Ultra-High Purity (99.999%) Lab Solution

Advanced PSA Technology for Reliable, On-Site Nitrogen Gas Production

The Bonens Tech BT-02/03 Series is a premier High Performance Small Nitrogen Generator designed to replace traditional bottled gas in modern research and industrial environments. Operating on the sophisticated Pressure Swing Adsorption (PSA) Working Principle, this unit delivers exceptional reliability by separating nitrogen from compressed air with high-efficiency molecular sieves. It is the ideal solution for facilities requiring a consistent supply of High Purity Nitrogen (99.99% to 99.999%), ensuring optimal performance for sensitive analytical instruments and high-pressure applications.

Key Features & Technical Intelligence

• Ultra-High Purity Range (99.999% Max): Engineered for precision, this Lab Nitrogen Generator provides ultra-clean gas, essential for chromatography, mass spectrometry, and other sensitive laboratory testing scenarios where zero contamination is critical.

• Integrated PLC Control System: Features an advanced PLC Control System that automates the entire gas production process, offering real-time monitoring and consistent output stability without manual intervention.

• High-Pressure Industrial Design (7-9 Bar): Specifically built as a High Pressure Nitrogen Generator, it maintains a robust output of 7-9 Bar, meeting the rigorous demands of both laboratory equipment and Laser welding/cutting machine dedicated high-purity requirements.

• Compact & Versatile Footprint: Despite its powerful industrial capabilities, its Small-scale architecture allows for seamless integration into crowded laboratory benches or specialized manufacturing cells.

Diverse Application Scenarios & Cost Efficiency

The Bonens Tech BT-02/03 is a versatile asset that transforms how laboratories manage their gas supply:

• Analytical Research & Testing: Perfect for research laboratories and testing facilities where a constant, high-purity inert atmosphere is required to protect sample integrity and prevent oxidation.

• Specialized Manufacturing: Beyond the lab, this unit excels as an Industrial Nitrogen Generator, particularly for precision laser welding and cutting systems that demand high-purity shielding gas.

• Cost-Effective Gas Management: By generating nitrogen on-site, this model eliminates the logistical headaches and recurring costs of purchasing, handling, and storing bottled nitrogen gas. With a supply ability of 300 units per month, we ensure reliable availability for global facilities.

Technical Specifications & Commercial Reliability

Commercial Terms:

• Investment Range: $2,700 - $3,560 per unit (Significant ROI vs. Gas Cylinders).

• Rapid Fulfillment: Fast delivery within 5-8 working days via secure global couriers.

• Minimum Order: 1 Unit (Supporting both small labs and large-scale manufacturing).

• Payment Terms: Flexible transactions through T/T and Western Union.

Support and Services:

The High Performance Small Nitrogen Generator is a cutting-edge laboratory nitrogen generator designed to provide high-purity nitrogen gas for lab applications. With advanced technology, this generator offers a reliable and efficient solution for nitrogen gas supply in laboratories.

Our Product Technical Support team is dedicated to assisting you with any inquiries or issues related to the operation and maintenance of the nitrogen generator. We provide comprehensive technical support services to ensure optimal performance and longevity of your equipment.

In addition to technical support, we also offer a range of services for the High Performance Small Nitrogen Generator, including installation, training, and maintenance programs. Our team of experts is committed to delivering top-notch service to meet your laboratory's nitrogen gas supply needs.

Packing and Shipping

Product Packaging and Shipping:

The Stable Output Pressure with Continuous Nitrogen Supply Machine is carefully packaged to ensure safe delivery. Each unit is securely wrapped in protective materials to prevent any damage during transit. The packaging is designed to withstand the rigors of shipping to guarantee that the machine arrives in perfect condition.

For shipping, we partner with reliable couriers to deliver the machine to your location swiftly and efficiently. Your order will be tracked to provide real-time updates on its status and estimated delivery time. Rest assured that your Stable Output Pressure with Continuous Nitrogen Supply Machine will be delivered to you in a timely manner.

FAQ:

Q1:What is a nitrogen generator, and how does it work?

A nitrogen generator is a device that produces nitrogen gas (Nâ‚‚) from compressed air. It uses separation methods, such as Pressure Swing Adsorption (PSA) and Membrane Technology, to remove oxygen and other gases, leaving purified nitrogen gas.

Q2:What are the advantages of having a nitrogen generator over purchasing bottled nitrogen?

1)    Cost savings: Long-term savings are achieved by eliminating the recurring costs of purchasing bottled nitrogen.

2)    Convenience: Continuous on-site nitrogen generation eliminates the need for deliveries and reduces the risk of running out of nitrogen.

3)    Customisation: On-demand nitrogen generation allows you to tailor the flow and purity to your needs.

Q3:What is the difference between PSA and membrane nitrogen generators?

1.    PSA (Pressure Swing Adsorption): Uses carbon molecular sieves to separate nitrogen from other gases in compressed air under varying pressure.

2.    Membrane Technology: This technology uses selective permeable membranes to separate nitrogen from oxygen based on the size of the molecules.

Q4: How can I determine if I need a PSA or a membrane nitrogen generator?

 A PSA usually operates more efficiently at higher purity levels, whereas membrane systems are simpler and more cost-effective at lower purities. Our team will collaborate with you to identify which technology best fits your application needs.

Q5:What type of nitrogen generator is the BONENS TECH MINI?

The BONENS TECH MINI uses PSA or Pressure Swing Adsorption technology to separate nitrogen from other gases in compressed air. 

Q6:What nitrogen purity levels can a BONENS TECH MINI nitrogen generator achieve?

BONENS TECH MINI nitrogen generators can produce nitrogen gas at purities between 95% to 99.999% purity. Achievable purity levels for nitrogen generators are relative to Oxygen content.

Q7:How do I know the purity of nitrogen I need?

The necessary purity will vary based on your application. Different industries and uses (e.g., food packaging, pharmaceuticals, electronics, or industrial processes) will require various nitrogen purities. Our team will collaborate with you to understand your requirements.

Q8:What flow rate do I need?

The flow rate (measured in normal meter cube per hour, Nm³/h) will depend on the application. Understanding your nitrogen consumption is key to selecting the right system.

Q9: How much does a BONENS TECH MINI nitrogen generator cost?

The cost of a BONENS TECH MINI nitrogen generator varies depending on its size, purity, and flow rate, as well as the inlet compressed air pre-treatment filtration and drying equipment.

Q10:What maintenance is required for a BONENS TECH MINI nitrogen generator?

Maintenance will involve regular filter changes, periodic system pressure checks, and monitoring the air compressor's performance. n BONENS TECH MINI nitrogen generators have built-in diagnotics to assist with preventive maintenance. Regular servicing by the manufacturer or a qualified technician is crucial. Consult the BONENS TECH MINI service manual or contact our  technical support team for more information.

Q11: What total energy consumption can I expect from a BONENS TECH MINI nitrogen generator?

The total energy usage varies based on the nitrogen generator size and flow rate. Most of the energy consumption is centered around

the required inlet compressed air. For energy consumption for a specific model, view the technical data sheets found by model number in the specification table above.

Q12: What are the space and installation requirements for a BONENS TECH MINI nitrogen generator?

The size and space required will depend on the nitrogen generator's capacity and model. The BONENS TECH MINI nitrogen generators' modular design makes them compact and easy to fit through a standard doorway. They are typically installed in industrial settings, where they can connect easily to compressed air sources and distribution systems. It’s important to ensure proper ventilation and adequate space for the unit. Always consult a certified . distributor or a . team member for assistance.

Q13: Are nitrogen generators suitable for my specific application?

Various industries, such as food packaging, pharmaceuticals, and electronics, have specific requirements for nitrogen purity and flow rate. It's important to ensure that the nitrogen generator you choose meets your application's demands. Our expert team is here to guide you through the selection process, helping you choose the right model specifications for your unique needs. Contact us today to discuss your requirements.

Q14: What type of warranty is offered for the BONENS TECH MINI nitrogen generator range?

Period: 15 months from date of shipment from the factory or 12 months from date of installation/start up, whichever occurs first • Coverage: 100% parts and labor per defined service time allowances • Requirements: Pre Filter & non-corrosive upstream piping required and completed start-up checklist required

Q15: What are the safety considerations when operating a BONENS TECH MINI nitrogen generator?

While nitrogen is non-toxic, it is an asphyxiant in high concentrations. Proper ventilation is critical to prevent nitrogen buildup in enclosed spaces. Regularly monitoring nitrogen levels and following all safety guidelines is essential to avoid risks. Refer to the BONENS TECH MINI nitrogen generator user guide for detailed guidelines.

Q16: Can the BONENS TECH MINI nitrogen generator be integrated with other equipment?

Yes, nitrogen generators can often be integrated with various types of machinery and production lines. Ensure your chosen system is

compatible with your existing equipment, especially in automated or controlled environments.

Q17: What is the return on investment (ROI) for a BONENS TECH MINI nitrogen generator?

The ROI will depend on your current nitrogen consumption and the cost of purchasing bottled nitrogen. Typically, a BONENS TECH MINI nitrogen generator can pay for itself in less than 9-12 months due to the savings on ongoing gas purchases, delivery fees, and surcharges.

Q18: Are there any environmental benefits to using a BONENS TECH MINI nitrogen generator?

Yes, our nitrogen generators can help reduce the carbon footprint by eliminating the need for frequent delivery trucks, packaging, and other logistics associated with bottled nitrogen. Additionally, they offer a more energy-efficient option than some other methods of nitrogen production.

Q19: How about the shipping fees?

The shipping cost depends on the way you choose to get the goods. Express is normally the most quickest but also most expensive way. By seafreight is the best solution for big amounts. Exactly freight rates we can only give you if you know the details of amounts, weight and way. Please concact us for further information.