1080l/Hr To 1980l/Hr Nitrogen Making Machine Stainless Steel Psa In Nitrogen Plant

High Pressure Nitrogen Generator Meeting Food Production Demands Flow Rate 18-33 L/min

Portable Food-Grade Nitrogen Generator ($N_2$)

High-Purity Stainless Steel Nitrogen Production Plant for Food Processing

The Portable Food Nitrogen Generator Series is an engineered on-site solution designed specifically for the rigorous demands of the food and beverage industry. Constructed from premium stainless steel, this machine ensures total corrosion prevention and meets strict hygiene standards for food-contact environments.

Core Technical Specifications

• Material: High-Quality Food-Grade Stainless Steel (Corrosion-Resistant)

• Operating Pressure: 7 – 9 Bar (Stable & Consistent Output)

• Power Supply: 110V / 220V (Global Voltage Customization Available)

• Power Source: High-Efficiency Electric Drive

• Portability: Compact, space-saving design for flexible facility integration

• Technology: Advanced $N_2$ Production for continuous industrial use

Key Features & Performance Benefits

• Superior Durability: The robust stainless steel housing protects internal components from harsh cleaning agents and humid food processing environments.

• Precision Pressure Management: Operates at a steady 7-9 Bar, providing the constant flow required for high-speed packaging lines and precision cutting tools.

• Plug-and-Play Integration: Available in dual voltage (110V/220V) to fit existing power systems seamlessly, minimizing installation downtime.

• Multi-Process Versatility: Beyond simple gas production, this unit is optimized for high-precision Plasma and Laser Cutting within food-grade fabrication, improving edge quality and processing efficiency.

Primary Food Industry Applications

• Modified Atmosphere Packaging (MAP): Displaces oxygen to preserve freshness, prevent spoilage, and extend the shelf life of packaged snacks, meats, and produce.

• Inerting & Storage: Provides a protective nitrogen blanket for bulk storage tanks to prevent oxidation and maintain flavor profiles.

• Precision Metal Fabrication: Supports the maintenance and modification of food processing equipment via high-purity nitrogen-assisted laser/plasma cutting.

• Clean Room Operations: Portable design allows for localized nitrogen supply in sterile processing zones.

Why Choose Our Portable $N_2$ Plant?

Operational Efficiency: By generating nitrogen on-site, facilities eliminate the logistical costs and safety hazards associated with high-pressure gas cylinders. This machine ensures a 24/7 continuous supply, reducing production bottlenecks and optimizing overall facility productivity.

Procurement & Quality Assurance

• Reliability: Engineered for continuous duty cycles in high-volume production environments.

• Maintenance: Low-maintenance architecture with easy-access panels for routine inspections.

• Compliance: Designed to meet the stringent safety and quality requirements of the modern food industry.

Technical Parameters:

1. Customization & Commercial Terms

Tailored Solutions for Global Food Production

Our Bonens Tech BT-01/02 series is designed for flexibility. From voltage adjustments to specific branding, we ensure the equipment fits your local infrastructure perfectly.

• Manufacturing Origin: China (Bonens Tech Industrial Base)

• Compliance: Fully CE Certified for safety and quality assurance.

• Pricing: $980 – $2,700 USD (Volume-based pricing available).

• Minimum Order (MOQ): 1 Unit (Ideal for startups and pilot plants).

• Supply Capacity: 300 Units Per Month to support large-scale rollouts.

• Electrical Compatibility: 110V/220V or fully Customized Voltage to match your region.

2. Technical Support & After-Sales Ecosystem

Minimizing Downtime, Maximizing Food Freshness

We don't just sell machines; we provide a complete operational partnership. Our technical team is focused on keeping your nitrogen supply consistent and your food products safe.

Operational Training: We offer comprehensive staff training programs to ensure your team can maximize the machine's efficiency in packaging and preservation.

• Installation Roadmap: Step-by-step guidance to integrate the $N_2$ plant into your current food production line.

• Active Troubleshooting: Rapid-response assistance to resolve any performance queries.

• Preventative Maintenance: Detailed schedules and support to extend the machine's lifespan and ensure stable output pressure.

• System Optimization: Expert advice on adjusting purity and flow for specific food items (meats, snacks, beverages).

3. Logistics & Global Fulfillment

Secure Transit for Precision Engineering

The Stable Output Pressure Machine is sensitive equipment. Our shipping protocol is designed to eliminate the risk of damage during international transit.

• Protective Packaging: Each unit is encased in Pearl Wool and secured within a heavy-duty Wooden Case to withstand the rigors of sea or air freight.

• Rapid Delivery: Dispatched within 5–8 Working Days after payment confirmation.

• Verified Couriers: We partner only with reliable global logistics providers to ensure timely and safe delivery.

• Real-Time Monitoring: All orders include end-to-end tracking so you can monitor your shipment’s status in real-time.

• Flexible Payment: Secure transactions via T/T (Bank Transfer) or Western Union.

FAQ:

Q1:What is a nitrogen generator, and how does it work?

A nitrogen generator is a device that produces nitrogen gas (Nâ‚‚) from compressed air. It uses separation methods, such as Pressure Swing Adsorption (PSA) and Membrane Technology, to remove oxygen and other gases, leaving purified nitrogen gas.

Q2:What are the advantages of having a nitrogen generator over purchasing bottled nitrogen?

1)    Cost savings: Long-term savings are achieved by eliminating the recurring costs of purchasing bottled nitrogen.

2)    Convenience: Continuous on-site nitrogen generation eliminates the need for deliveries and reduces the risk of running out of nitrogen.

3)    Customisation: On-demand nitrogen generation allows you to tailor the flow and purity to your needs.

Q3:What is the difference between PSA and membrane nitrogen generators?

1.     PSA (Pressure Swing Adsorption): Uses carbon molecular sieves to separate nitrogen from other gases in compressed air under varying pressure.

2.     Membrane Technology: This technology uses selective permeable membranes to separate nitrogen from oxygen based on the size of the molecules.

Q4: How can I determine if I need a PSA or a membrane nitrogen generator?

 A PSA usually operates more efficiently at higher purity levels, whereas membrane systems are simpler and more cost-effective at lower purities. Our team will collaborate with you to identify which technology best fits your application needs.

Q5:What type of nitrogen generator is the BONENS TECH MINI?

The BONENS TECH MINI uses PSA or Pressure Swing Adsorption technology to separate nitrogen from other gases in compressed air. 

Q6:What nitrogen purity levels can a BONENS TECH MINI nitrogen generator achieve?

BONENS TECH MINI nitrogen generators can produce nitrogen gas at purities between 95% to 99.999% purity. Achievable purity levels for nitrogen generators are relative to Oxygen content.

Q7:How do I know the purity of nitrogen I need?

The necessary purity will vary based on your application. Different industries and uses (e.g., food packaging, pharmaceuticals, electronics, or industrial processes) will require various nitrogen purities. Our team will collaborate with you to understand your requirements.

Q8:What flow rate do I need?

The flow rate (measured in normal meter cube per hour, Nm³/h) will depend on the application. Understanding your nitrogen consumption is key to selecting the right system.

Q9: How much does a BONENS TECH MINI nitrogen generator cost?

The cost of a BONENS TECH MINI nitrogen generator varies depending on its size, purity, and flow rate, as well as the inlet compressed air pre-treatment filtration and drying equipment.

Q10:What maintenance is required for a BONENS TECH MINI nitrogen generator?

Maintenance will involve regular filter changes, periodic system pressure checks, and monitoring the air compressor's performance. n BONENS TECH MINI nitrogen generators have built-in diagnotics to assist with preventive maintenance. Regular servicing by the manufacturer or a qualified technician is crucial. Consult the BONENS TECH MINI service manual or contact our  technical support team for more information.

Q11: What total energy consumption can I expect from a BONENS TECH MINI nitrogen generator?

The total energy usage varies based on the nitrogen generator size and flow rate. Most of the energy consumption is centered around

the required inlet compressed air. For energy consumption for a specific model, view the technical data sheets found by model number in the specification table above.

Q12: What are the space and installation requirements for a BONENS TECH MINI nitrogen generator?

The size and space required will depend on the nitrogen generator's capacity and model. The BONENS TECH MINI nitrogen generators' modular design makes them compact and easy to fit through a standard doorway. They are typically installed in industrial settings, where they can connect easily to compressed air sources and distribution systems. It’s important to ensure proper ventilation and adequate space for the unit. Always consult a certified . distributor or a . team member for assistance.

Q13: Are nitrogen generators suitable for my specific application?

Various industries, such as food packaging, pharmaceuticals, and electronics, have specific requirements for nitrogen purity and flow rate. It's important to ensure that the nitrogen generator you choose meets your application's demands. Our expert team is here to guide you through the selection process, helping you choose the right model specifications for your unique needs. Contact us today to discuss your requirements.

Q14: What type of warranty is offered for the BONENS TECH MINI nitrogen generator range?

Period: 15 months from date of shipment from the factory or 12 months from date of installation/start up, whichever occurs first • Coverage: 100% parts and labor per defined service time allowances • Requirements: Pre Filter & non-corrosive upstream piping required and completed start-up checklist required

Q15: What are the safety considerations when operating a BONENS TECH MINI nitrogen generator?

While nitrogen is non-toxic, it is an asphyxiant in high concentrations. Proper ventilation is critical to prevent nitrogen buildup in enclosed spaces. Regularly monitoring nitrogen levels and following all safety guidelines is essential to avoid risks. Refer to the BONENS TECH MINI nitrogen generator user guide for detailed guidelines.

Q16: Can the BONENS TECH MINI nitrogen generator be integrated with other equipment?

Yes, nitrogen generators can often be integrated with various types of machinery and production lines. Ensure your chosen system is compatible with your existing equipment, especially in automated or controlled environments.

Q17: What is the return on investment (ROI) for a BONENS TECH MINI nitrogen generator?

The ROI will depend on your current nitrogen consumption and the cost of purchasing bottled nitrogen. Typically, a BONENS TECH MINI nitrogen generator can pay for itself in less than 9-12 months due to the savings on ongoing gas purchases, delivery fees, and surcharges.

Q18: Are there any environmental benefits to using a BONENS TECH MINI nitrogen generator?

Yes, our nitrogen generators can help reduce the carbon footprint by eliminating the need for frequent delivery trucks, packaging, and other logistics associated with bottled nitrogen. Additionally, they offer a more energy-efficient option than some other methods of nitrogen production.

Q19: How about the shipping fees?

The shipping cost depends on the way you choose to get the goods. Express is normally the most quickest but also most expensive way. By seafreight is the best solution for big amounts. Exactly freight rates we can only give you if you know the details of amounts, weight and way. Please concact us for further information.