600kPa - 800kPa High Purity Nitrogen Generator For Food Packaging Stainless Steel

High Purity Nitrogen Generator for Food Packing Applications

Product Description:

Understood. To ensure maximum SEO differentiation and avoid "duplicate content" penalties from Google, I have restructured this copy for the BT-01/02 (Lithium/Lab Series).

This version shifts away from a generic product list and focuses on Inert Atmosphere Solutions and Contamination Control, specifically targeting high-stakes industries like Battery Tech and Semiconductor manufacturing.

Ultra-Pure Nitrogen Solutions for Lithium Battery & Semiconductor Labs

Model BT-01/02 | 99.999% Inert Atmosphere Control System

In the world of advanced energy and micro-electronics, moisture and oxygen are the primary enemies of product yield. The Bonens Tech BT-01/02 is not merely a generator; it is a precision instrument designed to provide an absolute "Technical Barrier" for your production line or research facility.

Strategic Advantages for High-Precision Sectors

• Contamination-Free Environment: Specifically engineered for the chemical sensitivity of Lithium-ion materials. Delivering up to 99.999% ultra-pure nitrogen, it ensures that electrolyte injection and cell assembly occur in a strictly inert environment, preventing lithium oxidation.

• Seamless Glove Box Integration: Unlike bulky industrial gas plants, the Mini-Skid design of the BT-01/02 allows for direct connection to hand-entry glove boxes or dry-room conveyors without the need for extensive facility modifications.

• On-Demand Gas Economics: Eliminate the logistical burden and safety risks of high-pressure cylinders. By extracting nitrogen from ambient air using Advanced PSA Adsorption, you reduce gas overhead to the cost of basic electricity.

• Low Dew Point Management: Integrated with high-efficiency filtration modules to provide ultra-dry nitrogen, meeting the most rigorous humidity control standards required for high-performance battery R&D.

Critical Technical Specifications (BT-Series)

Data-Driven Performance Metrics:

• Purity Performance: Adjustable output from 99.9% to 99.999% (Analytical Grade)

• Operational Architecture: Fully Automated PLC (Continuous 24-hour Duty Cycle)

• Electrical Versatility: Dual-compatible 110V/220V (50/60Hz) or customized voltage

• Maintenance Profile: Long-life molecular sieves with tool-free filter access

• Material Standards: Laboratory-grade internal components for gas integrity

• Compliance: Fully CE Certified for global industrial safety standards

Target Industry Scenarios

• Lithium-Ion Battery Assembly: Protecting electrode materials during vacuum drying and cell sealing.

• Wafer & Semiconductor Storage: Maintaining a moisture-free Nâ‚‚ blanket to prevent micro-corrosion on gold and silicon.

• Analytical Research (GC/LC-MS): Providing a steady carrier gas source for high-sensitivity chemical testing.

• Boutique Food Science: High-end organic packaging where "Chemical-Free" gas is a marketing requirement.

Global Logistics & Factory Direct Support

• Shock-Proof Engineering: Every unit is shipped in a Heavy-Duty Wooden Case with Pearl Wool padding, ensuring high-precision sensors remain calibrated during international sea or air transit.

• Manufacturer Direct Value: Professional pricing from $980 - $2,700 with a Minimum Order Quantity (MOQ) of 1 Unit.

• Rapid Global Fulfillment: Ex-factory readiness within 5-8 working days for standard configurations.

• Commercial Terms: Supporting international trade via T/T (Telegraphic Transfer) and Western Union.

Technical Parameters:

Precision Benchtop Applications & Operational Scenarios

Ultra-Pure Nitrogen Generation for Laboratory and Small-Scale Production

The Bonens Tech BT-01/02 is a specialized Benchtop Nitrogen Generator designed for environments where space, gas purity, and noise levels are critical. Delivering a stable flow rate of 18-33L/min, this unit serves as a high-performance alternative to traditional high-pressure gas cylinders in scientific and delicate manufacturing sectors.

Primary Application Scenarios:

• Analytical Laboratory Research: Providing an ultra-clean, moisture-free carrier gas for Gas Chromatography (GC) and LC-MS. The high-purity output (up to 99.999%) ensures baseline stability and protects sensitive detectors from contamination.

• Electronics & IC Manufacturing: Ideal for providing a localized inert atmosphere during soldering, bonding, and storage of micro-components. The High Pressure Nitrogen Generator capability ensures that oxidation is prevented at the point of assembly.

• Specialty Food & Beverage Packaging: A compact Food Nitrogen Making Machine for boutique roasteries (coffee), high-end nut packaging, and organic snack preservation. It displaces oxygen in small-scale flow-wrap or tray-sealing machines to maximize shelf life.

• Medical & Pharmaceutical Labs: Used for purging vials, blanketing volatile reagents, and supporting analytical testing where a consistent, lab-grade nitrogen source is required.

Technical Customization & Support Services

Tailored Engineering for Research and Industrial Compliance

We provide a comprehensive service ecosystem to ensure the BT-01/02 integrates seamlessly into your professional workflow.

• Expert Installation & Setup: Our technical team provides remote guidance to calibrate the unit’s output pressure and purity levels to match your specific analytical instruments.

• Customized Power Configurations: Standard 110V/220V (50/60Hz) support with the ability to customize voltage and plug types to meet regional electrical safety standards.

• On-Site Training & Resources: We offer instructional materials and training sessions to help your staff master the PLC interface and routine maintenance protocols.

• Lifecycle Maintenance & Parts: Guaranteed availability of spare parts and dedicated troubleshooting support to maximize equipment uptime and ROI.

Product Specifications & Commercial Logistics

Secure Global Supply for Professional Procurement

• Brand & Origin: Bonens Tech (Precision Manufacturing, China)

• Model Range: BT-01 / BT-02 (Portable Series)

• Purity Performance: 99.99% – 99.999% (Stable Analytical Grade)

• Flow Rate: 18 - 33 L/min (Adjustable Output)

• System Type: Portable Benchtop Skid-Mounted

• Certification: Fully CE Certified for global export

• Warranty: 1-Year Comprehensive Manufacturer Warranty

• Minimum Order (MOQ): 1 Unit

• Price Range: $980 – $2,700 (Direct Manufacturer Pricing)

Packaging & International Shipping

Advanced Protection for High-Precision Gas Instrumentation

To maintain the calibration and integrity of the internal PSA modules, we utilize a specialized multi-stage packaging process:

1. Protective Wrapping: Each unit is wrapped in anti-static and moisture-resistant materials to prevent environmental damage.

2. Reinforced Crating: Shipped in an Export-Standard Wooden Case with Pearl Wool shock-absorption padding, designed to withstand the vibrations of international air and sea freight.

3. Expedited Delivery: Standard lead times of 5-8 working days to ensure your project stays on schedule.

4. Verified Carriers: We partner with tier-one global couriers for real-time tracking and secure door-to-door delivery.

5. Payment Terms: Flexible options including T/T (Telegraphic Transfer) and Western Union.

FAQ:

Q1:What is a nitrogen generator, and how does it work?

A nitrogen generator is a device that produces nitrogen gas (Nâ‚‚) from compressed air. It uses separation methods, such as Pressure Swing Adsorption (PSA) and Membrane Technology, to remove oxygen and other gases, leaving purified nitrogen gas.

Q2:What are the advantages of having a nitrogen generator over purchasing bottled nitrogen?

1)    Cost savings: Long-term savings are achieved by eliminating the recurring costs of purchasing bottled nitrogen.

2)    Convenience: Continuous on-site nitrogen generation eliminates the need for deliveries and reduces the risk of running out of nitrogen.

3)    Customisation: On-demand nitrogen generation allows you to tailor the flow and purity to your needs.

Q3:What is the difference between PSA and membrane nitrogen generators?

1.    PSA (Pressure Swing Adsorption): Uses carbon molecular sieves to separate nitrogen from other gases in compressed air under varying pressure.

2.    Membrane Technology: This technology uses selective permeable membranes to separate nitrogen from oxygen based on the size of the molecules.

Q4: How can I determine if I need a PSA or a membrane nitrogen generator?

 A PSA usually operates more efficiently at higher purity levels, whereas membrane systems are simpler and more cost-effective at lower purities. Our team will collaborate with you to identify which technology best fits your application needs.

Q5:What type of nitrogen generator is the BONENS TECH MINI?

The BONENS TECH MINI uses PSA or Pressure Swing Adsorption technology to separate nitrogen from other gases in compressed air. 

Q6:What nitrogen purity levels can a BONENS TECH MINI nitrogen generator achieve?

BONENS TECH MINI nitrogen generators can produce nitrogen gas at purities between 95% to 99.999% purity. Achievable purity levels for nitrogen generators are relative to Oxygen content.

Q7:How do I know the purity of nitrogen I need?

The necessary purity will vary based on your application. Different industries and uses (e.g., food packaging, pharmaceuticals, electronics, or industrial processes) will require various nitrogen purities. Our team will collaborate with you to understand your requirements.

Q8:What flow rate do I need?

The flow rate (measured in normal meter cube per hour, Nm³/h) will depend on the application. Understanding your nitrogen consumption is key to selecting the right system.

Q9: How much does a BONENS TECH MINI nitrogen generator cost?

The cost of a BONENS TECH MINI nitrogen generator varies depending on its size, purity, and flow rate, as well as the inlet compressed air pre-treatment filtration and drying equipment.

Q10:What maintenance is required for a BONENS TECH MINI nitrogen generator?

Maintenance will involve regular filter changes, periodic system pressure checks, and monitoring the air compressor's performance. n BONENS TECH MINI nitrogen generators have built-in diagnotics to assist with preventive maintenance. Regular servicing by the manufacturer or a qualified technician is crucial. Consult the BONENS TECH MINI service manual or contact our  technical support team for more information.

Q11: What total energy consumption can I expect from a BONENS TECH MINI nitrogen generator?

The total energy usage varies based on the nitrogen generator size and flow rate. Most of the energy consumption is centered around

the required inlet compressed air. For energy consumption for a specific model, view the technical data sheets found by model number in the specification table above.

Q12: What are the space and installation requirements for a BONENS TECH MINI nitrogen generator?

The size and space required will depend on the nitrogen generator's capacity and model. The BONENS TECH MINI nitrogen generators' modular design makes them compact and easy to fit through a standard doorway. They are typically installed in industrial settings, where they can connect easily to compressed air sources and distribution systems. It’s important to ensure proper ventilation and adequate space for the unit. Always consult a certified . distributor or a . team member for assistance.

Q13: Are nitrogen generators suitable for my specific application?

Various industries, such as food packaging, pharmaceuticals, and electronics, have specific requirements for nitrogen purity and flow rate. It's important to ensure that the nitrogen generator you choose meets your application's demands. Our expert team is here to guide you through the selection process, helping you choose the right model specifications for your unique needs. Contact us today to discuss your requirements.

Q14: What type of warranty is offered for the BONENS TECH MINI nitrogen generator range?

Period: 15 months from date of shipment from the factory or 12 months from date of installation/start up, whichever occurs first • Coverage: 100% parts and labor per defined service time allowances • Requirements: Pre Filter & non-corrosive upstream piping required and completed start-up checklist required

Q15: What are the safety considerations when operating a BONENS TECH MINI nitrogen generator?

While nitrogen is non-toxic, it is an asphyxiant in high concentrations. Proper ventilation is critical to prevent nitrogen buildup in enclosed spaces. Regularly monitoring nitrogen levels and following all safety guidelines is essential to avoid risks. Refer to the BONENS TECH MINI nitrogen generator user guide for detailed guidelines.

Q16: Can the BONENS TECH MINI nitrogen generator be integrated with other equipment?

Yes, nitrogen generators can often be integrated with various types of machinery and production lines. Ensure your chosen system is

compatible with your existing equipment, especially in automated or controlled environments.

Q17: What is the return on investment (ROI) for a BONENS TECH MINI nitrogen generator?

The ROI will depend on your current nitrogen consumption and the cost of purchasing bottled nitrogen. Typically, a BONENS TECH MINI nitrogen generator can pay for itself in less than 9-12 months due to the savings on ongoing gas purchases, delivery fees, and surcharges.

Q18: Are there any environmental benefits to using a BONENS TECH MINI nitrogen generator?

Yes, our nitrogen generators can help reduce the carbon footprint by eliminating the need for frequent delivery trucks, packaging, and other logistics associated with bottled nitrogen. Additionally, they offer a more energy-efficient option than some other methods of nitrogen production.

Q19: How about the shipping fees?

The shipping cost depends on the way you choose to get the goods. Express is normally the most quickest but also most expensive way. By seafreight is the best solution for big amounts. Exactly freight rates we can only give you if you know the details of amounts, weight and way. Please concact us for further information.