Air Purification Small Nitrorgen Generator Industrial High Pressure 99.99 -99.999

Air Purification High Pressure Nitrogen Generator with 99.99%-99.999% Purity

Plasma & Laser Cutting Small Nitrogen Generator | BT-102/103

High-Purity On-Site Gas Solution for Precision Metal Fabrication and Industrial Cutting

The Bonens Tech BT-102/103 Series is a high-performance Industrial Nitrogen Generator engineered to replace traditional bottled gas in demanding cutting environments. By utilizing ambient air as a sustainable gas source, this system delivers a continuous flow of 99.99% to 99.999% purity nitrogen, specifically optimized to prevent oxidation and ensure dross-free edges in plasma and laser cutting operations.

Core Operational Advantages

• Direct Bottled Gas Replacement: Engineered to eliminate the logistical burden, safety risks, and recurring costs of high-pressure cylinders. This system provides an autonomous, on-demand nitrogen supply that significantly reduces operational downtime.

• High-Pressure Capability (7-9 Bar): Specifically designed to maintain a stable output pressure of 7-9 Bar, providing the necessary kinetic force required for high-precision plasma and laser cutting applications.

• Compact & Portable Architecture: Its modular, small-footprint design allows for rapid deployment across different workstations. This portability makes it an ideal solution for small-scale workshops and mobile industrial units with limited floor space.

• Low-Maintenance Engineering: Built with industrial-grade components and a simplified internal layout, the generator requires minimal upkeep, ensuring a high ROI and long-term reliability in rugged factory environments.

• Integrated Safety Protocols: Features Automatic Shutdown and real-time monitoring to ensure operational safety during continuous high-volume nitrogen production.

Technical Parameters & Specifications

• Model Number: Bonens Tech BT-102 / BT-103

• Nitrogen Purity: 99.99% – 99.999% (High-Purity Stable Output)

• Gas Flow Rate: 33 - 50 L/min (Continuous Industrial Duty)

• Operating Pressure: 7 - 9 Bar (High-Pressure Stabilization)

• Start-up Ready Time: ≤ 13 Minutes (Rapid Operational Readiness)

• Power Supply: AC 220V / 50Hz (Customizable 110V/60Hz)

• Operation Mode: Fully Automatic PLC Control (24/7 Duty)

• Maintenance Profile: Low-Frequency / Easy-Access Components

• Safety Certification: CE Certified (Export Standard)

• Gas Source: Ambient Air (Eliminating cylinder logistics)

• Machine Type: Portable / Skid-Mounted Generator

Primary Industry Applications

• Precision Laser Cutting: Acting as the primary auxiliary gas to clear molten metal and prevent thermal oxidation on stainless steel, aluminum, and titanium.

• Industrial Plasma Cutting: Providing a clean, inert environment to ensure superior arc stability and enhanced cut-surface quality.

• Food Nitrogen Making Machines: Suitable for small-scale food packaging and preservation (MAP) where high-purity nitrogen is required to extend shelf life.

• Industrial Natural Gas Support: Serving as an inerting agent for small-scale chemical and manufacturing processes requiring a steady Nâ‚‚ source.

Commercial & Logistics Support

• Certification: Fully CE Certified for International Export Standards.

• Minimum Order Quantity (MOQ): 1 Unit.

• Pricing Profile: Competitive B2B pricing ranging from $2,700 - $3,560.

• Packaging: Export-Standard Wooden Case with internal Pearl Wool shock protection.

• Lead Time: Rapid fulfillment and global shipment within 5 - 8 working days.

• Supply Capacity: 300 Units per month.

• Payment Terms: Supporting international business via T/T (Wire Transfer) and Western Union.

Technical Support & After-Sales Services

Bonens Tech provides a comprehensive support ecosystem to ensure your Small Nitrogen Generator operates at peak performance:

1. Expert Setup Guidance: Technical assistance for seamless integration with your cutting machinery.

2. Maintenance Plans: Structured guidance and support to maximize the lifespan of the PSA adsorption modules.

3. Remote Troubleshooting: Dedicated team available to address operational queries and ensure minimal downtime.

FAQ:

Q1:What is a nitrogen generator, and how does it work?

A nitrogen generator is a device that produces nitrogen gas (Nâ‚‚) from compressed air. It uses separation methods, such as Pressure Swing Adsorption (PSA) and Membrane Technology, to remove oxygen and other gases, leaving purified nitrogen gas.

Q2:What are the advantages of having a nitrogen generator over purchasing bottled nitrogen?

1)    Cost savings: Long-term savings are achieved by eliminating the recurring costs of purchasing bottled nitrogen.

2)    Convenience: Continuous on-site nitrogen generation eliminates the need for deliveries and reduces the risk of running out of nitrogen.

3)    Customisation: On-demand nitrogen generation allows you to tailor the flow and purity to your needs.

Q3:What is the difference between PSA and membrane nitrogen generators?

1.    PSA (Pressure Swing Adsorption): Uses carbon molecular sieves to separate nitrogen from other gases in compressed air under varying pressure.

2.    Membrane Technology: This technology uses selective permeable membranes to separate nitrogen from oxygen based on the size of the molecules.

Q4: How can I determine if I need a PSA or a membrane nitrogen generator?

 A PSA usually operates more efficiently at higher purity levels, whereas membrane systems are simpler and more cost-effective at lower purities. Our team will collaborate with you to identify which technology best fits your application needs.

Q5:What type of nitrogen generator is the BONENS TECH MINI?

The BONENS TECH MINI uses PSA or Pressure Swing Adsorption technology to separate nitrogen from other gases in compressed air. 

Q6:What nitrogen purity levels can a BONENS TECH MINI nitrogen generator achieve?

BONENS TECH MINI nitrogen generators can produce nitrogen gas at purities between 95% to 99.999% purity. Achievable purity levels for nitrogen generators are relative to Oxygen content.

Q7:How do I know the purity of nitrogen I need?

The necessary purity will vary based on your application. Different industries and uses (e.g., food packaging, pharmaceuticals, electronics, or industrial processes) will require various nitrogen purities. Our team will collaborate with you to understand your requirements.

Q8:What flow rate do I need?

The flow rate (measured in normal meter cube per hour, Nm³/h) will depend on the application. Understanding your nitrogen consumption is key to selecting the right system.

Q9: How much does a BONENS TECH MINI nitrogen generator cost?

The cost of a BONENS TECH MINI nitrogen generator varies depending on its size, purity, and flow rate, as well as the inlet compressed air pre-treatment filtration and drying equipment.

Q10:What maintenance is required for a BONENS TECH MINI nitrogen generator?

Maintenance will involve regular filter changes, periodic system pressure checks, and monitoring the air compressor's performance. n BONENS TECH MINI nitrogen generators have built-in diagnotics to assist with preventive maintenance. Regular servicing by the manufacturer or a qualified technician is crucial. Consult the BONENS TECH MINI service manual or contact our  technical support team for more information.

Q11: What total energy consumption can I expect from a BONENS TECH MINI nitrogen generator?

The total energy usage varies based on the nitrogen generator size and flow rate. Most of the energy consumption is centered around

the required inlet compressed air. For energy consumption for a specific model, view the technical data sheets found by model number in the specification table above.

Q12: What are the space and installation requirements for a BONENS TECH MINI nitrogen generator?

The size and space required will depend on the nitrogen generator's capacity and model. The BONENS TECH MINI nitrogen generators' modular design makes them compact and easy to fit through a standard doorway. They are typically installed in industrial settings, where they can connect easily to compressed air sources and distribution systems. It’s important to ensure proper ventilation and adequate space for the unit. Always consult a certified . distributor or a . team member for assistance.

Q13: Are nitrogen generators suitable for my specific application?

Various industries, such as food packaging, pharmaceuticals, and electronics, have specific requirements for nitrogen purity and flow rate. It's important to ensure that the nitrogen generator you choose meets your application's demands. Our expert team is here to guide you through the selection process, helping you choose the right model specifications for your unique needs. Contact us today to discuss your requirements.

Q14: What type of warranty is offered for the BONENS TECH MINI nitrogen generator range?

Period: 15 months from date of shipment from the factory or 12 months from date of installation/start up, whichever occurs first • Coverage: 100% parts and labor per defined service time allowances • Requirements: Pre Filter & non-corrosive upstream piping required and completed start-up checklist required

Q15: What are the safety considerations when operating a BONENS TECH MINI nitrogen generator?

While nitrogen is non-toxic, it is an asphyxiant in high concentrations. Proper ventilation is critical to prevent nitrogen buildup in enclosed spaces. Regularly monitoring nitrogen levels and following all safety guidelines is essential to avoid risks. Refer to the BONENS TECH MINI nitrogen generator user guide for detailed guidelines.

Q16: Can the BONENS TECH MINI nitrogen generator be integrated with other equipment?

Yes, nitrogen generators can often be integrated with various types of machinery and production lines. Ensure your chosen system is

compatible with your existing equipment, especially in automated or controlled environments.

Q17: What is the return on investment (ROI) for a BONENS TECH MINI nitrogen generator?

The ROI will depend on your current nitrogen consumption and the cost of purchasing bottled nitrogen. Typically, a BONENS TECH MINI nitrogen generator can pay for itself in less than 9-12 months due to the savings on ongoing gas purchases, delivery fees, and surcharges.

Q18: Are there any environmental benefits to using a BONENS TECH MINI nitrogen generator?

Yes, our nitrogen generators can help reduce the carbon footprint by eliminating the need for frequent delivery trucks, packaging, and other logistics associated with bottled nitrogen. Additionally, they offer a more energy-efficient option than some other methods of nitrogen production.

Q19: How about the shipping fees?

The shipping cost depends on the way you choose to get the goods. Express is normally the most quickest but also most expensive way. By seafreight is the best solution for big amounts. Exactly freight rates we can only give you if you know the details of amounts, weight and way. Please concact us for further information.